Hobart 500559 Handler 140 MIG Welder 115V Review

Choosing the Best Mig Welder

Mig Welder Cart provides industry expertise and research to its readers. You help us by using the links to our carefully picked product. We may earn a little commission when you buy from a link at no extra cost.

Hobart 500559 Handler 140 MIG Welder 115V

Large, high-priced welders can turn out the city’s lights with each ARC. However, they are costly, cumbersome, and heavy. In addition, having so much firepower isn’t necessary for everyone. The Hobart Handler 140, which is both lightweight and powerful enough for most amateurs, is one possible answer.

Unfortunately, Hobart 140 is falling behind the times with its predecessors it was meant. There are now cheaper, lighter, and more powerful MIG welder companies.

Learn the benefits and drawbacks of the Hobart 140 here. However, we will also discuss other options that can be a better overall deal.

Hobart 500559 Handler 140 MIG Welder 115V – Reviews & Buying Info

Hobart 500559 Handler 140 MIG Welder 115V


  • 10 ft. MIG gun & cable
  • 10 ft. work cable with clamp
  • Power cord with plug
  • Built-in gas solenoid valve
  • Dual gauge gas regulator (for 100% Argon or Argon blends) with gas hose
  • .030 in. contact tips
  • Quick Select™ drive roll for .024 in. and .030/.035 in. solid wire, and .030/.035 in. flux cored wire
  • Spool hub assembly (handles 4-inch and 8-inch wire spools) 
  • Sample spool of .030 in. self-shielding flux-cored wire
  • Material thickness gauge
  • Owners Manual/Welding Guide

Specifications of the Welder

  • Manufactured In: USA
  • Welder Type: MIG, Flux Core
  • Input Voltage: 110V
  • Duty Cycle: 20% @ 90A(18.5V)
  • Amperage: 25 – 140A
  • Voltage: 5 Fixed Positions
  • Wire Feed Speed: Infinite between min. And max.
  • Weldable Materials: Mild steel, stainless, aluminum
  • Mild Steel Thickness (Single-pass): 24 ga. – 0.25 in.
  • Wire Thickness: 0.024 – 0.035 in.
  • Wire Feed Speed: 40 – 700 ipm
  • Wire Spool Sizes: 4-in., 8-in.
  • Spool Gun Ready:  No
  • Welder Dimensions (H x W x L): 12.375 in. x 10.625 in. x 19.5 in.
  • Weight: 57 lbs.
  • Warranty: 5/3/1 years

Hobart 500559 Handler 140 MIG Welder Overall

Hobart 500559 Handler 140 MIG Welder 115V

Hobart 500559 Handler 140 MIG Welder 115V

  • Welds of varying thicknesses may be performed more easily thanks to the welder’s 5-setting voltage control selector.
  • Capable of welding mild steel as thick as 1/4″ (with a 24 gauge wire); Materials that may be welded include steel, stainless steel, and aluminum.
  • Methods of Welding: Metal Inert Gas (GMAW), Flux Cored (FCAW)
  • It uses the standard 115V outlet voltage; Feeding speeds of 40-700 IPM (50-740 IPM under load) are possible using wire.
  • Amps for Welding: 25-140; 20% Duty Cycle at 90A, 19V
  • Quick Select drive roll,030 in. contact tips, Power Cord, Dual-gauge regulator with the gas line, 10 ft. HR-100 MIG gun, 10 ft. Material thickness gauge and sample spool of flux-cored wire

If you consider how cheap and efficient this machine can be, it’s clear that you’re making a wise purchase. The firm also boasts that your investment is safeguarded by the unrivaled Hobart 5/3/1 super-duper industrial quality guarantee.

You may be sure that any issues with the unit’s construction will be covered for a reasonable period.

Unless overused or mishandled, this unit will give you a long-time service. You are, however, guaranteed no-cost maintenance or replacement if any problems arise.


  • Powered by a 120-volt outlet (20A circuit)
  • Superb craftsmanship
  • Hobart’s arc is flawless in every way.
  • Maintaining a steady wire feed rate of 700 inches per minute (including aluminum)
  • The wire speed may be adjusted indefinitely between the minimum and maximum values.
  • User-friendly
    “Quick Select” 3-groove drive roller
  • Solid 5-3-1 Guarantee (e.g., transformer covered for five years)
  • U.S.A. Originated


  • The spool gun is not ready.
  • Used a standard MIG welder, which is more likely to cause wire nesting when welding aluminum.
  • Shallow duty cycle compared to similar products on the market.
  • Welding thickness range and amperage output are lower than competing manufacturers.
  • Power supplies of 110 volts only.
  • Greater in weight than contemporary rivals
  • Switching from MIG to flux-cored welding, a more modern technique, requires rewiring the connection within the spool wire compartment.
  • No inductance control, 2T/4T, or other complex mode support
  • The output voltage can’t be adjusted indefinitely.
  • The absence of a digital readout
  • Since the ground clamp is built in, replacing it will be a hassle.
  • Incompatible with C100 regulator
  • The clamp for holding work is too small and flimsy.
  • Aluminum has a limited thickness range (only 16 to 20 gauge.)


Hobart 500559 Handler 140 MIG Welder is Hobart’s most popular MIG welder because it is constructed with the same quality and durability that Hobart is known for.

The Handler 140 is an exceptionally flexible welder that runs on the regular home current of 115 volts. This machine is ideal for the welder who wants to work on the car body, household repairs, agricultural projects, or yard art projects.

You can fine-tune your arc with the help of a 5-position tapping voltage control selector, which offers a smooth and steady angle on all different thicknesses.

The Hander 140 is a wire welding package designed to give an industrial level of performance. It is constructed with an industrial cast aluminum motor system and a high-duty work clamp.

A helmet, gloves, and a jacket designed explicitly for welding are the recommended pieces of protective gear. Input Voltage:110/115/120 V

Mehedi Hasan

M Hasan

I’m a professional welder and a writer at heart, so I wanted to share the welding expertise I’ve gathered over the years. In addition, I hope our posts motivate others to start welding. I have well-researched. I promise you’ll find honest advice on choosing the best MIG welder here- www.migweldercart.com